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Engine Choice [October 20, 2007]: Picked up the Engine! Firewall Forward [154 Hours] [April 3, 2008]: [3.5 Hours] Made and mounted battery tray [May 9, 2008]: [0.5 Hours] Installed brake resevoir; started making doubler [May 10, 2008]: [5 Hours] Installed master and starter solenoid [May 12, 2008]: [2 Hours] Made fuel line doubler; misc stuff [May 18, 2008]: [2 Hours] Finished battery box [May 21, 2008]: [3 Hours] Installed heater box and parking brake valve [May 24, 2008]: [1 Hour] Misc Stuff [May 28, 2008]: [2 Hours] Installed ground block and current limiter base [June 3, 2008]: [4 Hours] Riveted Recess, Mounted battery tray, electrical stuff, heater bypass and brake reservoir [June 18, 2008]: [3.5 Hours] Messed around with prop governor [June 22, 2008]: [3 Hours] Installed prop governor and other engine fittings [June 27, 2008]: [2 Hours] HUNG THE ENGINE! [June 29, 2008]: [2 Hours] Installed alternator, fuel controller, inside brake lines. [June 30, 2008]: [2 Hours] Hung exhaust, measured a bunch of hoses [July 11, 2008]: [2 Hours] Installed Propeller, started cowl work [July 21, 2008]: [2 Hours] Fit top cowl [October 23, 2008]: [2.5 Hours] Fuel controller / mixture arm [October 24, 2008]: [2.5 Hours] Fiberglassed mixture arm bump-out in cowl [October 25, 2008]: [1 Hour] Worked on mixture arm bump-out in cowl some more [October 29, 2008]: [1 Hour] Made firewall hole for mixture cable [October 30, 2008]: [3 Hours] Made firewall holes for throttle and prop cables [October 31, 2008]: [2 Hours] Riveted bottom of firewall, worked on camlock backing plates [November 1, 2008]: [2 Hours] Installed some camlocks [November 2, 2008]: [2 Hours] Installed more camlocks, fiberglass work [November 3, 2008]: [2.5 Hours] Finished camlock install; Misc other stuff [November 4, 2008]: [1 Hour] Cut cowl inlets for intake rings [November 5, 2008]: [2 Hours] Glassed intake rings to cowl [November 6, 2008]: [3 Hours] Intake ring work [November 10, 2008]: [4 Hours] Started Filtered Air Box (FAB) [November 11, 2008]: [4 Hours] More FAB work [November 12, 2008]: [1 Hour] Modified FAB box [November 13, 2008]: [2 Hours] Reshaped the top of the FAB [November 14, 2008]: [2 Hours] Drilled top of FAB, started glassin' the FAB [November 15, 2008]: [4 Hours] More FAB glass, glassed in air inlet ring [November 25, 2008]: [1 Hour] Sanded FAB [December 4, 2008]: [1.5 Hours] Layed up some more fiberglass on the FAB [December 5, 2008]: [1.5 Hours] Sanded and sanded and sanded the FAB [December 11, 2008]: [3 Hours] Installed filter bypass on FAB [December 12, 2008]: [3 Hours] Heat muff and exhaust hangers [December 13, 2008]: [3 Hours] Finished exhaust, frabricated top cowl hinge latch [December 16, 2008]: [2 Hours] Finished FAB! [December 17, 2008]: [3 Hours] In-Fuselage cowl hinge insertion [December 19, 2008]: [1 Hour] Started transducer manifold. [December 20, 2008]: [2 Hours] Ran brake lines [December 24, 2008]: [3 Hours] Breather tube; Fuel pump vent [December 27, 2008]: [4 Hours] Fuel line and control cable routing [December 29, 2008]: [1 Hour] Secured bottom of breather tube [January 8, 2009]: [1.25 Hours] Added adel clamp to in-cowl pin tubes [January 9, 2009]: [2 Hours] Installed fuel pressure, oil pressure and manifold pressure hoses [January 16, 2009]: Got the right fuel line! [February 4, 2009]: [0.25 Hours] Attached oil and manifold pressure lines to firewall [February 8, 2009]: [2 Hours] Installed firewall pass-thru's [March 25, 2009]: [2 Hours] Mounted EMAG [April 6, 2009]: [1.5 Hours] Installed oil temp sensor and CHT probes [April 7, 2009]: [2 Hours] Installed oil cooler hoses onto engine [April 16, 2009]: [10 Hours] EGT probes, Oil cooler hoses, fuel hose, EMAG wires [April 29, 2009]: [2 Hours] Started wiring P-LEAD for left magneto [April 30, 2009]: [2 Hours] Finisghed wiring p-lead; put connector on oil temp sensor [June 5, 2009]: [8 Hours] Mounted baffles, mounted oil cooler; ran mag wires [June 6, 2009]: [2 Hours] EGT/CHT connectors, holes in exhaust [June 8, 2009]: [2 Hours] Dressed up EGT/CHT probe wire started bottom baffle rods [June 16, 2009]: [4 Hours] Fabricated GPS antenna tray [June 17, 2009]: [1.5 Hours] Mounted GPS tray [September 14, 2009]: [1.5 Hours] Installed EMAG/Top spark plug terminated wires Cowling [72.5 Hours] [July 22, 2008]: [2.5 Hours] Trimmed aft of top cowling, drilled top hinge [July 23, 2008]: [2 Hours] Worked on final fitting of top cowl [July 25, 2008]: [2 Hours] Drilled top cowling to hinge [July 27, 2008]: [1 Hour] Started fitting bottom cowl [August 12, 2008]: [2.5 Hours] More work on bottom cowl [August 13, 2008]: [3 Hours] Bottom cowl trimming [August 15, 2008]: [2.5 Hours] Even more bottom cowl work,,, [August 16, 2008]: [7 Hours] Finished mounting bottom cowl! [August 20, 2008]: [2 Hours] Cut oil door [August 25, 2008]: [2.5 Hours] Made metal oil door [August 26, 2008]: [2 Hours] Bevelled firewall hinge [August 29, 2008]: [2.5 Hours] Installed hinges for oil door [September 13, 2008]: [6 Hours] Finished oil door, Cowl work, Installed belly antennas [September 14, 2008]: [4 Hours] Worked on front cowl [September 16, 2008]: [3 Hours] Filled gear leg gaps [October 20, 2008]: [1 Hour] Finished off bottom cowl camlock backing strips [October 21, 2008]: [1 Hour] Worked on interference with mixture arm [December 5, 2008]: [0.25 Hours] Vent tube interference with subpanel [April 6, 2009]: [2 Hours] Fixed side hinge binding [May 4, 2009]: [1 Hour] Filled in some space between the hinge and cowl [May 5, 2009]: [2 Hours] Prepping cowl for hinges to be riveted [May 11, 2009]: [3.5 Hours] Riveted hinges to cowl [May 12, 2009]: [2.5 Hours] Started sealing bottom cowl [May 14, 2009]: [2 Hours] Sanded bottom cowl [May 20, 2009]: [0.5 Hours] More bottom cowl sealing work [May 25, 2009]: [6 Hours] Lots of odds and ends. [May 26, 2009]: [3 Hours] More sanding of the bottom cowl - started sealing top cowl [June 2, 2009]: [2 Hours] More top cowl sealing [June 16, 2009]: [0.25 Hours] Painted top cowl [June 17, 2009]: [1 Hour] Installed oil door Baffles [63.5 Hours] [November 5, 2008]: [1 Hour] Started Baffles [November 9, 2008]: [3.5 Hours] Deburred Baffles [November 10, 2008]: [1 Hour] Finished deburring baffles [November 15, 2008]: [1.5 Hours] Worked on more baffle assembly [November 21, 2008]: [2.5 Hours] Started fitting baffles to engine [November 23, 2008]: [1 Hour] Fitting aft baffles [November 24, 2008]: [3 Hours] Fitted side and front baffles [November 25, 2008]: [1.5 Hours] Made some inlet fiberglass adapters [November 28, 2008]: [2 Hours] Messed around with inlet adapters [November 29, 2008]: [3.5 Hours] Started fitting inlet adapters to baffles [November 30, 2008]: [7 Hours] Got the intake adapter to work. Trimmed baffles [December 1, 2008]: [3.5 Hours] Made baffle for above right intake; started left intake [February 2, 2009]: [2 Hours] Worked on fitting plenum [February 3, 2009]: [1 Hour] Figured out plenum fit [February 9, 2009]: [2.5 Hours] Temporarily attached the plenum to the baffles. [February 12, 2009]: [3 Hours] Fiberglassed extension onto rear of plenum [February 13, 2009]: Plenum Fiberglass bumpout finished [February 16, 2009]: [0.5 Hours] Made plenum screw alignment tool [February 17, 2009]: [1.5 Hours] Drilled plenum sides to baffles [February 20, 2009]: [1.5 Hours] Modified front left plenum intake [February 22, 2009]: [2 Hours] Drilled oil cooler doubler to rear baffle [February 23, 2009]: [3.5 Hours] Glassed front left intake [March 26, 2009]: [3 Hours] Worked on right rear baffles [March 29, 2009]: [2 Hours] Riveted together left rear baffle Oil cooler work [April 1, 2009]: [3 Hours] Glassed right intake [April 6, 2009]: [1 Hour] Glassed front right intake [April 16, 2009]: [2 Hours] Added some filler to the plenum [April 30, 2009]: [1.5 Hours] Fixed problem with oil cooler baffle interference [May 4, 2009]: [1 Hour] Cut hole for left spark plug wire passthrough [June 10, 2009]: [1.5 Hours] Finished Baffles |
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Last Modified: September 2, 2010 |